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SpaShopper
90° Heater Assembly, Brett Aqualine, Plastic Manifold, 5.5kW, 230V, w/Hi-Limit, T-Stat, P-Switch, Plumbing Kit
MSRP: $539.99$439.95 -
Sundance Plastic Heater Box Cover 1987-90, 6560-042
Was: $29.10Now: $19.95 -
Sundance Plastic Heater Box 1987-90, 6560-041
Was: $29.12Now: $23.95 -
Brett Aqualine, CRL, Premiere Heater Housing O-ring
Was: $10.12Now: $8.95 -
Plastic Heater Housing Kit - HydroQuip/Aquatherm/Sunwave
Was: $128.12Now: $105.95 -
Current Collector Shield, Brett Aqualine - 38-0123
Was: $70.09Now: $60.95 -
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Aquatherm/CRL/Premier Plastic Heater Housing Lid, 15-002
Was: $16.12Now: $13.95 -
SpaShopper
No Fault Heater Manifold Kit, Watkins Double Barrel Heaters, HotSpring, Tiger River
MSRP: $112.95$82.95 -
SpaShopper
No Fault Heater Gasket Kit, Watkins Double Barrel Heaters, HotSpring, Tiger River
MSRP: $32.95$24.95
Plastic Heater Manifolds and Assemblies
Plastic heater manifolds and assemblies are lightweight, corrosion-resistant heating housings made from high-temperature polymer or reinforced plastic (e.g., CPVC, PPO, or proprietary blends), designed for flow-thru or low-flow spa systems. These manifolds house the heating element, pressure/flow switches, temperature/hi-limit sensors, and unions, providing efficient water heating without metal corrosion risks—ideal for saltwater, hard water, or budget-conscious setups.
This category includes replacement plastic heater manifolds (standalone housings) and complete assemblies (manifold + element + sensors/switches + fittings/unions), in common sizes: 1-1/2" or 2" plumbing, vertical, horizontal, square-back, or compact canister styles, with ratings supporting 4.0kW–6.0kW elements. Compatible with brands like Sundance (some low-flow/smart series), Jacuzzi (J-200/J-300 equivalents), Hot Spring/Watkins (certain No-Fault plastic), Dimension One (Laing-style), HydroQuip plastic universals, and Balboa/Gecko cross-fits. Assemblies often include titanium or Incoloy elements, pressure switches, and mounting hardware.
Plastic manifolds and assemblies vary by material (temperature-rated polymer), configuration (vertical canister, square-back, inline), plumbing size/orientation, sensor/switch ports, union type (split-nut/tailpiece), and spa pack compatibility—precise matching is essential for proper flow, leak-free sealing, and sensor accuracy.
Common problems include cracking from over-tightening or thermal stress, leaks at unions/gaskets from age or poor material, reduced flow from internal scale/debris in plastic channels, sensor faults from poor port sealing, or element failure due to low circulation in plastic housings. Replacing a plastic heater manifold or full assembly is cost-effective—restoring reliable heating in non-metal systems, often with upgrades to titanium elements.
To select the right plastic heater manifold or assembly:
- Identify your spa brand/model, control pack, voltage, kW rating, manifold shape/size (vertical/square/inline), plumbing connections (1-1/2" or 2"), sensor/switch ports, and any part numbers or markings.
- Note leaks, cracks, flow issues, error codes (FLO, HL, OH), or visible manifold material/condition.
- Avoid guessing—send us clear photos of your existing plastic heater manifold/assembly (showing shape, ports, unions, element/sensor locations, labels/markings, plumbing connections, and spa label with model/serial number) for expert verification.
**Text or send photos to: 772-800-5445**
**Or call us at: 844-500-4645**
We'll confirm compatibility before you order.
SpaShopper is not affiliated with any spa manufacturer. Brand names and part numbers are used for compatibility and identification purposes only.
Shop our plastic heater manifolds and assemblies today for lightweight, corrosion-resistant heating solutions that fit your spa perfectly.